Suite EVO 4.0

MES EVO 4.0

It manages and monitors productivity in the company

Interconnected suite of software applications that, through the use of mobile devices, all-in-one, desktop, and interaction with Industry 4.0 compliant machines, provide all actors in the production cycle (production planning manager, factory operators, quality control managers, etc.) with tools for consultation, management, and control of the production environment.

Maintenance and updates Release notes Download brochure

What is

The MES EVO 4.0 has been designed to easily adapt to different sectors and all types of companies (industrial, artisanal, manufacturing, pharmaceutical, chemical, process...), whether they are equipped with an ERP with production management module or with manual job order management.

Objectives

The main objectives of Evo 4.0 are to transmit updated information in real time, reduce human errors, gather field information (especially from interconnected machines), and enhance production times and progress, all in the simplest and least disruptive way possible for existing business processes.

Simple and fast

This type of approach is appreciated both by structured and organized companies and by those working as subcontractors or in an artisanal way, but have equipped themselves with cutting-edge machinery with the aim of increasing the quality and efficiency of production.

The system allows

  • Traceability of orders, articles, batches, and unique data codes (UDC)
  • Quick integration of machines with the most common standard protocols and the possibility of implementing proprietary protocols
  • Data exchange from machines to PC and vice versa from PC/Tablet to machines
  • Quick identification of machine status in production, setup, alarm, production stoppage, or maintenance
  • Declaration by the operator of good pieces and rejected pieces during the work/order phase
  • Possibility to print labels in production when needed and at the correct workstation (requires LabelSystem license)
  • Local backup on SD card (on miniPC provided by Devtek) or remote
  • Customization (based on consultation) according to the specific needs of each client

Operativity

Backoffice

It allows system configuration, management of production orders and all related entities (items, cycles/phases, bills of materials...), monitoring of connected machine statuses, and production progress for individual interconnected or standalone work centers.

Frontend

It's the operational part of the software to be used on the shop floor via any browser-enabled device (PC, all-in-one, notebook, tablet). It allows operators to associate themselves with work centers by inputting setup times, maintenance, and production inputs, and to start, pause, and close work phases of production orders, also accessing all accompanying documentation (technical drawings, photos, videos, tool lists, work notes...).

Dynamic Reports

It allows you to create customized reports and labels to meet all internal and external company needs.

Traceability Module

Through QR codes or barcodes, detailed data on production status, payments, location, and much more are collected.

Transfer of programs to the machine

With this new feature, EVO 4.0 can send programs directly to the machines without the need for additional software

Human/Machine Interface

The customized frontend allows for the insertion of specific buttons with aggregate functions. For example, Change tool, Activate pump, Open vise, etc...

Piece Quality Controls

Inserimento manuale o automatico dei valori misurati da sistemi di controllo qualità come Calibri/Micrometri Wireless e non, Macchine di misura 3D, Altimetri... Il dato viene allegato alla scheda di lavoro digitale del software.

Measurement of fluid levels and consumption

Manual or automatic input of measured values from quality control systems such as Wireless Calipers/Micrometers, 3D measurement machines, Height gauges, etc. The data is attached to the digital work card of the software.

TRANSITION 5.0

The Plan will reward investments in assets and activities that generate energy savings or improve energy efficiency

Thanks to the use of dedicated sensors, EVO 4.0 monitors and records the energy consumption of the entire production cycle.

This system highlights the consumption of each individual phase and machinery. The collected data is analyzed in detail, allowing for the optimization of all process phases.

Backoffice

Configuration

It allows system configuration, monitoring, and visualization of production progress

Functionalities

  • Management of Production Sites, Departments, Machines or Work Centers, Workstations
  • Machine Communication Protocols Management
  • Machine Programs/Recipes Management
  • Management of production orders synchronized with an ERP, auto-generated by triggers or manually entered
  • Article Management
  • Cycle/Phase Management
  • Bill of Materials Management
  • Operator Management
  • Equipment/Tool Management
  • Customer/Supplier Company Management
  • Maintenance Management (optional module)
  • Control Dashboard highlighting machine statuses and production progress
  • Display of Field Events and Related Statistics
  • Customer-configurable timelines and downtime analysis.
  • Plant synoptics on customer floor plans
  • Production reporting with finalized data analysis
  • Storage and archiving of historical data

Frontend

Configuration

The application is designed to be used by operators in production, which is why it has a simple and intuitive interface

Functionalities

Depending on the implementation at the specific client, the following scenarios are created:

  • It provides information regarding active, in-progress, and paused production orders, along with all accompanying documentation (technical drawings, setup instructions, etc.)
  • It initiates, pauses, and closes the phases of production orders
  • It manages machine downtimes and setups
  • Sends data to the machines
  • It allows for production payments in advance or upon completion
  • It allows for the registration of operators' entry and exit from the factory, recording aggregation times to individual work centers, and declaring user breaks
Request demo
Some machine
protocols integrated
  • OPC UA Server protocol
  • OPC UA Client protocol
  • Siemens S7 TCP
  • Modbus TCP
  • MT Connect
  • CN FANUC with Focas
  • Mitsubishi CNC
  • Heidenhain
  • Reading from machine log files
  • Reading/Writing to machine database
  • Euromap 63
  • FPWorkshop Emmegi
  • MOXA ioLogic Digital IO protocol
Some ERP
already integrated
  • ABACO - Mondo Abaco
  • Alyante - TeamSystem
  • Amico3 - ICOM
  • Arca Evolution - Wolters Kluwer
  • Concept - Azerouno
  • Dynamics 365 Business Central (Microsoft)
  • Dynamics NAV 2009R2 - Microsoft
  • Esolver - Sistemi
  • Galileo AS400 - San Marco Informatica
  • JFLEX - Tecnest
  • Sage X3 - Formula Impresoft
  • SAP R/3
  • Stratega - Dolphin
  • Target Cross - Four Solutions
  • Zucchetti ad hoc revolution web
Some CN
already integrated
  • Celos
  • Fagor
  • Fanuc
  • Haas
  • Heidenhain
  • Mazatrol
  • Mitsubishi
  • Okuma
  • Siemens
  • Visel

Some machine manufacturers already integrated

  • AKIRA
  • AXILE
  • ARES SEIKI
  • AWEA
  • BATTENFELD CINCINNATI
  • BIGLIA
  • BRIDGEPORT
  • BW FLEXIBILE
  • CB FERRARI
  • CELOS
  • TONGTAI
  • CHARMILLES
  • CMS
  • CMZ
  • CORREA DIANA
  • DAEWOO
  • DMG
  • DOOSAN
  • EMCO
  • EPOWER 300
  • EUROMAP
  • EMMEGI FPWORKSHOP
  • FANUC
  • FEELER
  • FOCA SEIKI
  • FPT
  • GRAZIANO
  • GOODWAY
  • HEIDENHAIN
  • HASS
  • HANWA
  • HYUNDAI
  • HURCO
  • KAWASAKI
  • IBARMIA
  • JSV
  • MAZAK
  • MICROCUT
  • MITSUBISHI
  • MITSUI SEIKI
  • MODBUS
  • MT CONNECT
  • MOXA LOGIC
  • NEGRI BOSSI
  • OGP HOMMEL
  • OKK
  • OKUMA
  • PHILIPS
  • PENTAMAC
  • QUASER
  • ROSA
  • ROBODRILL
  • ROBOCUT
  • SACMA
  • SICA
  • SIEMENS
  • SHARK ONE
  • SHARK
  • SINTECH
  • SISMA EASY GO
  • SORALUCE
  • TAKISAWA
  • TONGTAI
  • TOYO
  • TOSHIBA
  • UTIMAC
  • VIMERCATI
  • VISEL
  • VISMEC
  • WELE

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